Captiva
Body Repair Manual
0. SERVICE NOTICE
1. GENERAL INFORMATION
2. PREPARATIONS OF BODYWORK
3. WELDING AND TOOLS
4. FRONT
5. ROOF, BACK PANEL AND REAR FLOOR PANEL
6. FRAME DOOR OPENING, DOOR AND SIDE PANEL OUTER
7. FENDER, HOOD, TAILGATE AND TRUNK LID
8. BODY DIMENSION
9. SEALING, CAULKING AND DEADENER
10. RUST PREVENTION
Electrical Wiring Diagrams
LHD
1. HOW TO READ ELECTRICAL WIRING DIAGRAM
2. POSITION OF CONNECTORS AND GROUNDS
3. WIRING DIAGRAM FOR POWER SUPPLIES
4. USAGE AND CAPACITY OF FUSES IN FUSE BOX
5. ELECTRICAL WIRING DIAGRAMS
1. STARTING & CHARGING SYSTEM
2. ECM (ENGINE CONTROL MODULE) : ME7.9.9 (FAM II 2.4D)
3. ECM (ENGINE CONTROL MODULE) : EDC16C39 (2.0 DIESEL)
4. ECM (ENGINE CONTROL MODULE) : E77 (HFV6 3.2D)
5. TCM (TRANSMISSION CONTROL MODULE)
6. BCM (BODY CONTROL MODULE)
7. AIR CONDITIONER
8. FATC (FULL AUTOMATIC TEMPERATURE CONTROL)
9. AIR CONDITIONER COMPRESSOR CIRCUIT
10. RADIATOR COOLING FAN CIRCUIT
11. PTC-HEATER CIRCUIT : 2.0 DIESEL (LLW)
12. HEAD LAMP CIRCUIT
13. HEAD LAMP SWITCH CIRCUIT
14. ILLUMINATION CIRCUIT
15. FRONT & REAR FOG LAMP CIRCUIT
16. HAZARD & TURN SIGNAL LAMP CIRCUIT
17. STOP LAMP, CENTER HIGH MOUNT STOP LAMP (CHMSL), BACK UP LAMP & ECM MIRROR CIRCUIT
18. INTERIOR LAMP CIRCUIT
19. WIPER CIRCUIT
20. FRONT/REAR WINDOW DEFROSTER & OSRV MIRROR HEATING SYSTEM CIRCUIT
21. ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR & FOLDING MIRROR CIRCUIT
22. POWER WINDOW CIRCUIT
23. LIFT GATE GLASS CIRCUIT
24. HORN, EXTRA POWER JACK & CIGAR LIGHTER CIRCUIT
25. DRIVER INFORMATION CENTER & CLOCK CIRCUIT
26. DOOR LOCKING SYSTEM CIRCUIT
27. XBCM CIRCUIT
28. CLUSTER
29. AUDIO CIRCUIT
30. ABS (ANTILOCK BRAKE SYSTEM)
31. AIR BAG (SDM: SENSING & DIAGNOSTIC MODULE) CIRCUIT
32. SUN ROOF CIRCUIT
33. SSPS (SPEED SENSITIVE POWER STEERING) CIRCUIT
34. PARKING ASSIST MODULE CIRCUIT
35. COUPLING CONTROL MODULE CIRCUIT
36. CRUISE CONTROL SYSTEM CIRCUIT
37. RKE & IMMOBILIZER SYSTEM CIRCUIT
38. POWER SEAT SYSTEM CIRCUIT
39. HEATING MAT CIRCUIT
40. TRAILER SYSTEM CIRCUIT
41. GMLAN CIRCUIT
RHD
1. HOW TO READ ELECTRICAL WIRING DIAGRAM
2. POSITION OF CONNECTORS AND GROUNDS
3. WIRING DIAGRAM FOR POWER SUPPLIES
4. USAGE AND CAPACITY OF FUSES IN FUSE BOX
5. ELECTRICAL WIRING DIAGRAMS
1. STARTING & CHARGING SYSTEM
2. ECM (ENGINE CONTROL MODULE) : ME7.9.9 (FAM II 2.4D)
3. ECM (ENGINE CONTROL MODULE) : EDC16C39 (2.0 DIESEL)
4. ECM (ENGINE CONTROL MODULE) : E77 (HFV6 3.2D)
5. TCM (TRANSMISSION CONTROL MODULE)
6. BCM (BODY CONTROL MODULE)
7. AIR CONDITIONER
8. FATC (FULL AUTOMATIC TEMPERATURE CONTROL)
9. AIR CONDITIONER COMPRESSOR CIRCUIT
10. RADIATOR COOLING FAN CIRCUIT
11. PTC-HEATER CIRCUIT : 2.0 DIESEL (LLW)
12. HEAD LAMP CIRCUIT
13. HEAD LAMP SWITCH CIRCUIT
14. ILLUMINATION CIRCUIT
15. FRONT & REAR FOG LAMP CIRCUIT
16. HAZARD & TURN SIGNAL LAMP CIRCUIT
17. STOP LAMP, CENTER HIGH MOUNT STOP LAMP (CHMSL), BACK UP LAMP & ECM MIRROR CIRCUIT
18. INTERIOR LAMP CIRCUIT
19. WIPER CIRCUIT
20. FRONT/REAR WINDOW DEFROSTER & OSRV MIRROR HEATING SYSTEM CIRCUIT
21. ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR & FOLDING MIRROR CIRCUIT
22. POWER WINDOW CIRCUIT
23. LIFT GATE GLASS CIRCUIT
24. HORN, EXTRA POWER JACK & CIGAR LIGHTER CIRCUIT
25. DRIVER INFORMATION CENTER & CLOCK CIRCUIT
26. DOOR LOCKING SYSTEM CIRCUIT
27. XBCM CIRCUIT
28. CLUSTER
29. AUDIO CIRCUIT
30. ABS (ANTILOCK BRAKE SYSTEM)
31. AIR BAG (SDM: SENSING & DIAGNOSTIC MODULE) CIRCUIT
32. SUN ROOF CIRCUIT
33. SSPS (SPEED SENSITIVE POWER STEERING) CIRCUIT
34. PARKING ASSIST MODULE CIRCUIT
35. COUPLING CONTROL MODULE CIRCUIT
36. CRUISE CONTROL SYSTEM CIRCUIT
37. RKE & IMMOBILIZER SYSTEM CIRCUIT
38. POWER SEAT SYSTEM CIRCUIT
39. HEATING MAT CIRCUIT
40. TRAILER SYSTEM CIRCUIT
41. GMLAN CIRCUIT
Labour Time Guide
0. General Information
1. Engine
ENGINE (SOHC ENGINE MECHANICAL)
ENGINE (DOHC ENGINE MECHANICAL)
ENGINE (ENGINE COOLING)
ENGINE (ENGINE ELECTRICAL)
ENGINE (ENGINE CONTROLS)
ENGINE (ENGINE INTAKE & EXHAUST)
2. Suspension
SUSPENSION (FRONT SUSPENSION)
SUSPENSION (REAR SUSPENSION)
SUSPENSION (TIRES & WHEEL)
3. Driveline Axle
DRIVE LINE / AXLE
REAR DRIVE MODULE
4. Brakes
BRAKE (HYDRAULIC BRAKE)
BRAKE (MASTER CYLINDER & POWER BOOSTER)
BRAKE (FRONT BRAKES)
BRAKE (REAR BRAKES)
BRAKE (ANTI-LOCK BRAKES SYSTEM)
BRAKE (PARKING BRAKES)
5. Transmissions/Transaxle
TRANSMISSION / TRANSAXLE / TRANSFER CASE (AISIN AUTO TRANSAXLE : 55-51LE)
TRANSMISSION / TRANSAXLE / TRANSFER CASE (FIVE-SPEED MANUAL TRANSAXLE : D33)
TRANSMISSION / TRANSAXLE / TRANSFER CASE (CLUTCH)
TRANSFER CASE
6. Steering
STEERING (POWER STEERING SYSTEM)
STEERING (STEERING WHEEL & COLUMN)
7. (HVAC) Heating, Ventilation, and Air Conditioning
HEATING & VENTILATION
HVAC CONTROL
8. Restraints
RESTRAINTS (SEAT BELTS)
RESTRAINTS S. I. R (SUPPLEMENTAL INFLATABLE RESTRAINTS)
9. Body and Accessories
BODY & ACCESSORIES (BODY WIRING SYSTEM)
BODY & ACCESSORIES (LIGHTING SYSTEM)
BODY & ACCESSORIES (WIPER/WASHER SYSTEM)
BODY & ACCESSORIES (INSTRUMENT DRIVER SYSTEM)
BODY & ACCESSORIES (AUDIO & ANTI-THEFT SYSTEM)
BODY & ACCESSORIES (INTERIOR TRIM)
BODY & ACCESSORIES (SEATS)
BODY & ACCESSORIES (GLASS & MIRRORS)
BODY & ACCESSORIES (EXTERIOR PARTS)
BODY & ACCESSORIES (BUMPERS & FASCIAS)
BODY & ACCESSORIES (DOORS)
BODY & ACCESSORIES (ROOF)
BODY & ACCESSORIES (BODY FRONT END)
BODY & ACCESSORIES (BODY REAR END)
10. Paint
Pre-Delivery Inspection
FOREWORD
GENERAL INTRODUCTION
ENGINE COMPARTMENT
BODY - ACCESSORIES
UNDER VEHICLE
ROAD TEST
APPEARANCE
ANNEX
Service Manual
0. General Information
1. Engine
GENERAL ENGINE INFORMATION - 2.0 DIESEL
GENERAL ENGINE INFORMATION - FAM II 2.4D
GENERAL ENGINE INFORMATION - HFV6 3.2L
ENGINE MECHANICAL - 2.0 DIESEL
SPECIFICATIONS
SPECIAL TOOLS
DIAGNOSIS
COMPONENT LOCATOR
MAINTENANCE AND REPAIR
UNIT REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
ENGINE MECHANICAL - FAM II 2.4D
SPECIFICATIONS
SPECIAL TOOLS
COMPONENT LOCATOR
DIAGNOSIS
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
Oil Pan
Oil Pump
Engine Mount Assembly (RH Side)
Transaxle Mount Assembly (LH Side)
Transaxle Front Mount Assembly
Transaxle Rear Mount Assembly
Intake Manifold
Exhaust Manifold
Camshaft Gears
Rear Timing Belt Cover
Engine
Crankshaft Balancer Unit Assembly
Pistons And Connecting Rods
UNIT REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
ENGINE MECHANICAL - HFV6 3.2L
SPECIFICATIONS
SPECIAL TOOLS
COMPONENT LOCATOR
DIAGNOSIS
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
Rocker Arm
Stationary Hydraulic Lash Adjuster
Cylinder Head Assembly
Engine Mount Assembly (RH Side)
Transaxle Mount Assembly (LH Side)
Transaxle Front Mount Assembly
Transaxle Rear Mount Assembly
Engine Assembly
Oil Pan Assembly
Flexplate Assembly
Crankshaft Rear Seal And Plate Assembly
Pistons And Connecting Rods Assembly
Cylinder Block
UNIT REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
ENGINE COOLING - 2.0 DIESEL
ENGINE COOLING - FAM II 2.4D
ENGINE COOLING - HFV6 3.2L
ENGINE ELECTRICAL - 2.0 DIESEL
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
ENGINE ELECTRICAL - FAM II 2.4D
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
ENGINE ELECTRICAL - HFV6 3.2L
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
ENGINE CONTROLS - 2.0 DIESEL
SPECIFICATIONS
SPECIAL TOOLS
SCHEMATIC AND ROUTING DIAGRAMS
COMPONENT LOCATOR
DIAGNOSIS
SYSTEM DIAGNOSIS
Diagnostic System Check
Symptoms – Engine Controls
Intermittent Conditions
Hard Start
Surges/Chuggles
Lack Of Power, Sluggishness, Or Sponginess
Fuel Knock/Combustion Noise
Hesitation, Sag, Stumble
Cuts Out, Misses
Poor Fuel Economy
Rough, Unstable, Or Incorrect Idle And Stalling
Excessive Smoke (Gray or Blue)
Excessive Smoke (White)
Excessive Smoke (Black)
Malfunction Indicator Lamp (MIL) Inoperative
Malfunction Indicator Lamp (MIL) Always On
Engine Cranks But Does Not Run
Fuel Rail Pressure Regulator Diagnosis
Fuel Pump Electrical Circuit Diagnosis
Fuel System Diagnosis
Fuel Return System Diagnosis
Fuel Leaks
Fuel Injector Balance Test With Scan Tool (Cylinder Compression Test)
Contaminants-In-Fuel Diagnosis
Fuel Heater Inoperative
Data Link References
Scan Tool Does Not Power Up
Scan Tool Does Not Communicate with High Speed GMLAN Device
Scan Tool Does Not Communicate with Low Speed GMLAN Device
Engine Control Module Programming And Setup (Z20S Diesel Engine)
Diesel Particulate Filter (Dpf) Service Regeneration
TROUBLE CODE DIAGNOSIS
Diagnostic Trouble Code (DTC) Type Definitions (Z20S Diesel)
Clearing Trouble Codes
Diagnostic Trouble Codes
Diagnostic Trouble Code (DTC) B357A, B357D
Diagnostic Trouble Code (DTC) P0016
Diagnostic Trouble Code (DTC) P0045
Diagnostic Trouble Code (DTC) P0069, P0105
Diagnostic Trouble Code (DTC) P0087, P0088, P0089, P2293
Diagnostic Trouble Code (DTC) P0090
Diagnostic Trouble Code (DTC) P0095
Diagnostic Trouble Code (DTC) P0100
Diagnostic Trouble Code (DTC) P0101
Diagnostic Trouble Code (DTC) P0110
Diagnostic Trouble Code (DTC) P0115
Diagnostic Trouble Code (DTC) P0116
Diagnostic Trouble Code (DTC) P0180
Diagnostic Trouble Code (DTC) P0190, P0191
Diagnostic Trouble Code (DTC) P0201, P0202, P0203, P0204, P1224, P1227, P122A, P1233, P2146, P2149
Diagnostic Trouble Code (DTC) P0234, P0299
Diagnostic Trouble Code (DTC) P0263, P0266, P0269, P0272
Diagnostic Trouble Code (DTC) P02E0, P02E1
Diagnostic Trouble Code (DTC) P0335
Diagnostic Trouble Code (DTC) P0340
Diagnostic Trouble Code (DTC) P0401, P0402, P0403
Diagnostic Trouble Code (DTC) P0460, P2065, P2636
Diagnostic Trouble Code (DTC) P0480, P0481
Diagnostic Trouble Code (DTC) P0500
Diagnostic Trouble Code (DTC) P0513
Diagnostic Trouble Code (DTC) P0520
Diagnostic Trouble Code (DTC) P0530
Diagnostic Trouble Code (DTC) P0544, P2031, P2080, P2084, P20E2
Diagnostic Trouble Code (DTC) P0560, P2533
Diagnostic Trouble Code (DTC) P0571
Diagnostic Trouble Code (DTC) P0575
Diagnostic Trouble Code (DTC) P0602, P0606, P0607, P060A, P060B, P061C, P062B, P062F, P161F, P2226
Diagnostic Trouble Code (DTC) P0615
Diagnostic Trouble Code (DTC) P0621, P0622
Diagnostic Trouble Code (DTC) P0627
Diagnostic Trouble Code (DTC) P0630, P161C, P253F, P268A
Diagnostic Trouble Code (DTC) P0633
Diagnostic Trouble Code (DTC) P0641, P0651, P0697
Diagnostic Trouble Code (DTC) P0645
Diagnostic Trouble Code (DTC) P064C, P0670, P0671, P0672, P0673, P0674, P0683, P161E
Diagnostic Trouble Code (DTC) P0700
Diagnostic Trouble Code (DTC) P0850
Diagnostic Trouble Code (DTC) P0856
Diagnostic Trouble Code (DTC) P1446, P1447, P244C, P244D
Diagnostic Trouble Code (DTC) P1629, P1631, P1632
Diagnostic Trouble Code (DTC) P2002, P244B, P2452, P2453, P2458, P2463
Diagnostic Trouble Code (DTC) P2120, P2125, P2138, P2299
Diagnostic Trouble Code (DTC) P2264
Diagnostic Trouble Code (DTC) P2294
Diagnostic Trouble Code (DTC) P2510
Diagnostic Trouble Code (DTC) P2544
Diagnostic Trouble Code (DTC) P2687
Diagnostic Trouble Code (DTC) U0073
Diagnostic Trouble Code (DTC) U0101, U0102, U0104, U0121, U0140
Diagnostic Trouble Code (DTC) U2101
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
ENGINE CONTROLS - FAM II 2.4D
SPECIFICATIONS
SPECIAL TOOLS
SCHEMATIC AND ROUTING DIAGRAMS
COMPONENT LOCATOR
DIAGNOSIS
SYSTEM DIAGNOSIS
Diagnostic Aids
Idle Learn Procedure
Diagnostic System Check
ECM Output Diagnosis
Multiple ECM Information Sensor DTCs Set
Engine Cranks But Will Not Run
Malfunction Indicator Lamp (MIL) Inoperation
Malfunction Indicator Lamp (MIL) Always On
Fuel System Diagnosis
Fuel Pump Relay Circuit Check
Main Relay Circuit Check
Manifold Absolute Pressure Check
Ignition System Check
Engine Cooling Fan Circuit Check
Data Link Connector Diagnosis
Fuel Injector Balance Test
TROUBLE CODE DIAGNOSIS
Clearing Trouble Codes
Diagnostic Trouble Codes
Diagnostic Trouble Code (DTC) P0030
Diagnostic Trouble Code (DTC) P0031
Diagnostic Trouble Code (DTC) P0032
Diagnostic Trouble Code (DTC) P0036
Diagnostic Trouble Code (DTC) P0037
Diagnostic Trouble Code (DTC) P0038
Diagnostic Trouble Code (DTC) P0106
Diagnostic Trouble Code (DTC) P0107
Diagnostic Trouble Code (DTC) P0108
Diagnostic Trouble Code (DTC) P0112
Diagnostic Trouble Code (DTC) P0113
Diagnostic Trouble Code (DTC) P0116
Diagnostic Trouble Code (DTC) P0117
Diagnostic Trouble Code (DTC) P0118
Diagnostic Trouble Code (DTC) P0121
Diagnostic Trouble Code (DTC) P0122
Diagnostic Trouble Code (DTC) P0123
Diagnostic Trouble Code (DTC) P0125
Diagnostic Trouble Code (DTC) P0131
Diagnostic Trouble Code (DTC) P0132
Diagnostic Trouble Code (DTC) P0133
Diagnostic Trouble Code (DTC) P0134
Diagnostic Trouble Code (DTC) P0137
Diagnostic Trouble Code (DTC) P0138
Diagnostic Trouble Code (DTC) P0140
Diagnostic Trouble Code (DTC) P0201
Diagnostic Trouble Code (DTC) P0202
Diagnostic Trouble Code (DTC) P0203
Diagnostic Trouble Code (DTC) P0204
Diagnostic Trouble Code (DTC) P0221
Diagnostic Trouble Code (DTC) P0222
Diagnostic Trouble Code (DTC) P0223
Diagnostic Trouble Code (DTC) P0261
Diagnostic Trouble Code (DTC) P0262
Diagnostic Trouble Code (DTC) P0264
Diagnostic Trouble Code (DTC) P0265
Diagnostic Trouble Code (DTC) P0267
Diagnostic Trouble Code (DTC) P0268
Diagnostic Trouble Code (DTC) P0270
Diagnostic Trouble Code (DTC) P0271
Diagnostic Trouble Code (DTC) P0300
Diagnostic Trouble Code (DTC) P0301
Diagnostic Trouble Code (DTC) P0302
Diagnostic Trouble Code (DTC) P0303
Diagnostic Trouble Code (DTC) P0304
Diagnostic Trouble Code (DTC) P0324
Diagnostic Trouble Code (DTC) P0327
Diagnostic Trouble Code (DTC) P0328
Diagnostic Trouble Code (DTC) P0335
Diagnostic Trouble Code (DTC) P0336
Diagnostic Trouble Code (DTC) P0337
Diagnostic Trouble Code (DTC) P0338
Diagnostic Trouble Code (DTC) P0340
Diagnostic Trouble Code (DTC) P0341
Diagnostic Trouble Code (DTC) P0342
Diagnostic Trouble Code (DTC) P0343
Diagnostic Trouble Code (DTC) P0403
Diagnostic Trouble Code (DTC) P0404
Diagnostic Trouble Code (DTC) P0405
Diagnostic Trouble Code (DTC) P0406
Diagnostic Trouble Code (DTC) P0420
Diagnostic Trouble Code (DTC) P0443
Diagnostic Trouble Code (DTC) P0458
Diagnostic Trouble Code (DTC) P0459
Diagnostic Trouble Code (DTC) P0461
Diagnostic Trouble Code (DTC) P0462
Diagnostic Trouble Code (DTC) P0463
Diagnostic Trouble Code (DTC) P0489
Diagnostic Trouble Code (DTC) P0490
Diagnostic Trouble Code (DTC) P0506
Diagnostic Trouble Code (DTC) P0507
Diagnostic Trouble Code (DTC) P0513
Diagnostic Trouble Code (DTC) P0520
Diagnostic Trouble Code (DTC) P0532
Diagnostic Trouble Code (DTC) P0533
Diagnostic Trouble Code (DTC) P0562
Diagnostic Trouble Code (DTC) P0563
Diagnostic Trouble Code (DTC) P0571
Diagnostic Trouble Code (DTC) P0601
Diagnostic Trouble Code (DTC) P0602
Diagnostic Trouble Code (DTC) P0604
Diagnostic Trouble Code (DTC) P0606
Diagnostic Trouble Code (DTC) P0615
Diagnostic Trouble Code (DTC) P0616
Diagnostic Trouble Code (DTC) P0617
Diagnostic Trouble Code (DTC) P0621
Diagnostic Trouble Code (DTC) P0627
Diagnostic Trouble Code (DTC) P0628
Diagnostic Trouble Code (DTC) P0629
Diagnostic Trouble Code (DTC) P0630
Diagnostic Trouble Code (DTC) P0633
Diagnostic Trouble Code (DTC) P0638
Diagnostic Trouble Code (DTC) P0645
Diagnostic Trouble Code (DTC) P0646
Diagnostic Trouble Code (DTC) P0647
Diagnostic Trouble Code (DTC) P0689
Diagnostic Trouble Code (DTC) P0691
Diagnostic Trouble Code (DTC) P0692
Diagnostic Trouble Code (DTC) P0693
Diagnostic Trouble Code (DTC) P0694
Diagnostic Trouble Code (DTC) P0700
Diagnostic Trouble Code (DTC) P0703
Diagnostic Trouble Code (DTC) P0833
Diagnostic Trouble Code (DTC) P0850
Diagnostic Trouble Code (DTC) P1138
Diagnostic Trouble Code (DTC) P1551
Diagnostic Trouble Code (DTC) P1629
Diagnostic Trouble Code (DTC) P1631
Diagnostic Trouble Code (DTC) P1632
Diagnostic Trouble Code (DTC) P1648
Diagnostic Trouble Code (DTC) P1649
Diagnostic Trouble Code (DTC) P1682
Diagnostic Trouble Code (DTC) P1845
Diagnostic Trouble Code (DTC) P2066
Diagnostic Trouble Code (DTC) P2067
Diagnostic Trouble Code (DTC) P2068
Diagnostic Trouble Code (DTC) P2096
Diagnostic Trouble Code (DTC) P2097
Diagnostic Trouble Code (DTC) P2100
Diagnostic Trouble Code (DTC) P2101
Diagnostic Trouble Code (DTC) P2107
Diagnostic Trouble Code (DTC) P2119
Diagnostic Trouble Code (DTC) P2121
Diagnostic Trouble Code (DTC) P2122
Diagnostic Trouble Code (DTC) P2123
Diagnostic Trouble Code (DTC) P2127
Diagnostic Trouble Code (DTC) P2128
Diagnostic Trouble Code (DTC) P2135
Diagnostic Trouble Code (DTC) P2138
Diagnostic Trouble Code (DTC) P2176
Diagnostic Trouble Code (DTC) P2177
Diagnostic Trouble Code (DTC) P2178
Diagnostic Trouble Code (DTC) P2187
Diagnostic Trouble Code (DTC) P2188
Diagnostic Trouble Code (DTC) P2231
Diagnostic Trouble Code (DTC) P2232
Diagnostic Trouble Code (DTC) P2270
Diagnostic Trouble Code (DTC) P2271
Diagnostic Trouble Code (DTC) U0073
Diagnostic Trouble Code (DTC) U0101
Diagnostic Trouble Code (DTC) U0102
Diagnostic Trouble Code (DTC) U0121
Diagnostic Trouble Code (DTC) U0140
Diagnostic Trouble Code (DTC) U0402
Diagnostic Trouble Code (DTC) U0415
Diagnostic Trouble Code (DTC) U0422
Diagnostic Trouble Code (DTC) U1405
Diagnostic Trouble Code (DTC) U2101
SYMPTOM DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
ENGINE CONTROLS - HFV6 3.2L
SPECIFICATIONS
SPECIAL TOOLS
SCHEMATIC AND ROUTING DIAGRAMS
COMPONENT LOCATOR
TROUBLE CODE DIAGNOSIS
Diagnostic Trouble Code (DTC) Type Definitions
Diagnostic Trouble Codes
Diagnostic Trouble Code (DTC) P0008 or P0009
Diagnostic Trouble Code (DTC) P0010, P0013, P0020, P0023, P2088, P2089, P2090, P2091, P2092, P2093, P2094, or P2095
Diagnostic Trouble Code (DTC) P0011, P0014, P0021, or P0024
Diagnostic Trouble Code (DTC) P0016, P0017, P0018, or P0019
Diagnostic Trouble Code (DTC) P0030, P0031, P0032, P0036, P0037, P0038, P0050, P0051, P0052, P0056, P0057, or P0058
Diagnostic Trouble Code (DTC) P0040 or P0041
Diagnostic Trouble Code (DTC) P0053 or P0059
Diagnostic Trouble Code (DTC) P0068
Diagnostic Trouble Code (DTC) P0100, P0102, or P0103
Diagnostic Trouble Code (DTC) P0101
Diagnostic Trouble Code (DTC) P0111, P0112 or P0113
Diagnostic Trouble Code (DTC) P0116
Diagnostic Trouble Code (DTC) P0117, P0118 or P1258
Diagnostic Trouble Code (DTC) P0121, P0122, P0123, P0221, P0222, or P0223
Diagnostic Trouble Code (DTC) P0125 or P0128
Diagnostic Trouble Code (DTC) P0130 or P0150
Diagnostic Trouble Code (DTC) P0131 or P0151
Diagnostic Trouble Code (DTC) P0132 or P0152
Diagnostic Trouble Code (DTC) P0133 or P0153
Diagnostic Trouble Code (DTC) P0135, P0141, P0155, or P0161
Diagnostic Trouble Code (DTC) P0137, P0138, P0140, P0157, P0158, or P0160
Diagnostic Trouble Code (DTC) P0196, P0197, or P0198
Diagnostic Trouble Code (DTC) P0201, P0202, P0203, P0204, P0205, P0206, P0261, P0262, P0264, P0265, P0267, P0268, P0270, P0271, P0273, P0274, P0276, or P0277
Diagnostic Trouble Code (DTC) P0219
Diagnostic Trouble Code (DTC) P0300, P0301, P0302, P0303, P0304, P0305, or P0306
Diagnostic Trouble Code (DTC) P0324, P0327, P0328, P0332, or P0333
Diagnostic Trouble Code (DTC) P0335, P0336, P0337 or P0338
Diagnostic Trouble Code (DTC) P0341, P0342, P0343, P0346, P0347, P0348, P0366, P0367, P0368, P0391, P0392, or P0393
Diagnostic Trouble Code (DTC) P0350
Diagnostic Trouble Code (DTC) P0351, P0352, P0353, P0354, P0355, P0356, P2300, P2301, P2303, P2304, P2306, P2307, P2309, P2310, P2312, P2313, P2315, or P2316
Diagnostic Trouble Code (DTC) P0420 or P0430
Diagnostic Trouble Code (DTC) P0443, P0458, or P0459
Diagnostic Trouble Code (DTC) P0451
Diagnostic Trouble Code (DTC) P0452 or P0453
Diagnostic Trouble Code (DTC) P0460
Diagnostic Trouble Code (DTC) P0461
Diagnostic Trouble Code (DTC) P0462
Diagnostic Trouble Code (DTC) P0463
Diagnostic Trouble Code (DTC) P0480 or P0481
Diagnostic Trouble Code (DTC) P0500
Diagnostic Trouble Code (DTC) P0506 or P0507
Diagnostic Trouble Code (DTC) P0513, P0633, P1629, P1632, or P1648
Diagnostic Trouble Code (DTC) P0521
Diagnostic Trouble Code (DTC) P0522
Diagnostic Trouble Code (DTC) P0523
Diagnostic Trouble Code (DTC) P0532 or P0533
Diagnostic Trouble Code (DTC) P0560
Diagnostic Trouble Code (DTC) P0562
Diagnostic Trouble Code (DTC) P0563
Diagnostic Trouble Code (DTC) P0571
Diagnostic Trouble Code (DTC) P0601, P0602, P0604, or P0606
Diagnostic Trouble Code (DTC) P0615, P0616, or P0617
Diagnostic Trouble Code (DTC) P0625, or P0626
Diagnostic Trouble Code (DTC) P0627, P0628, or P0629
Diagnostic Trouble Code (DTC) P0638, P2100, P2101, or P2119
Diagnostic Trouble Code (DTC) P0645, P0646, or P0647
Diagnostic Trouble Code (DTC) P0650
Diagnostic Trouble Code (DTC) P0685, P0686, P0687, P0689, or P0690
Diagnostic Trouble Code (DTC) P0688
Diagnostic Trouble Code (DTC) P0691 or P0692
Diagnostic Trouble Code (DTC) P0693 or P0694
Diagnostic Trouble Code (DTC) P0700
Diagnostic Trouble Code (DTC) P0704
Diagnostic Trouble Code (DTC) P1011 - P1014
Diagnostic Trouble Code (DTC) P1551
Diagnostic Trouble Code (DTC) P1631
Diagnostic Trouble Code (DTC) P1649
Diagnostic Trouble Code (DTC) P1668, P2500, or P2501
Diagnostic Trouble Code (DTC) P2008, P2009, or P2010
Diagnostic Trouble Code (DTC) P2065
Diagnostic Trouble Code (DTC) P2066
Diagnostic Trouble Code (DTC) P2067
Diagnostic Trouble Code (DTC) P2068
Diagnostic Trouble Code (DTC) P2076, P2077, or P2078
Diagnostic Trouble Code (DTC) P2096 or P2098
Diagnostic Trouble Code (DTC) P2097 or P2099
Diagnostic Trouble Code (DTC) P2105
Diagnostic Trouble Code (DTC) P2107
Diagnostic Trouble Code (DTC) P2111
Diagnostic Trouble Code (DTC) P2122, P2123, P2127, P2128, or P2138
Diagnostic Trouble Code (DTC) P2176
Diagnostic Trouble Code (DTC) P2177, P2179, P2187, or P2189
Diagnostic Trouble Code (DTC) P2178, 2180, P2188, or P2190
Diagnostic Trouble Code (DTC) P2195 or P2197
Diagnostic Trouble Code (DTC) P2196 or P2198
Diagnostic Trouble Code (DTC) P2227, P2228, or P2229
Diagnostic Trouble Code (DTC) P2231, P2232, P2234 or P2235
Diagnostic Trouble Code (DTC) P2237, P2238, P2239, P2240, P2241, or P2242
Diagnostic Trouble Code (DTC) P2243 or P2247
Diagnostic Trouble Code (DTC) P2251 or P2254
Diagnostic Trouble Code (DTC) P2270 or P2272
Diagnostic Trouble Code (DTC) P2271 or P2273
Diagnostic Trouble Code (DTC) P2297 or P2298
Diagnostic Trouble Code (DTC) P2626, P2627, P2628, P2629, P2630, or P2613
Diagnostic Trouble Code (DTC) U0001
Diagnostic Trouble Code (DTC) U0101 or U0121
Diagnostic Trouble Code (DTC) U0402
SYMPTOM DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
ENGINE EXHAUST - 2.0 DIESEL
ENGINE EXHAUST - FAM II 2.4D
ENGINE EXHAUST - HFV6 3.2L
2. Suspension
SUSPENSION DIAGNOSIS
WHEEL ALIGNMENT
FRONT SUSPENSION
REAR SUSPENSION
TIRES AND WHEELS
3. Driveline Axle
FRONT DRIVE AXLE
REAR DRIVE AXLE
4. Brakes
HYDRAULIC BRAKES
MASTER CYLINDER
POWER BOOSTER
FRONT BRAKES
REAR BRAKES
ANTILOCK BRAKE SYSTEM
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
COMPONENT LOCATOR
DIAGNOSIS
Diagnostic Trouble Code and Description
Diagnostic Circuit Check
Diagnostic Test Drive
Initialization Sequence
DTC C0035 - C0050
DTC C0110
DTC C0131
DTC C0161
DTC C0186
DTC C0196
DTC C0252
DTC C0280
DTC C0287
DTC C0292
DTC C0460
DTC C0550
DTC C0551
DTC C0561
DTC C0569
DTC C0899
DTC C0900
DTC U0102, U2105, U2106, U2107, U2139, U2142, U2143
DTC U2100, U1500
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
PARKING BRAKE
5. Transmissions/Transaxle
AISIN 55-51LE AUTOMATIC TRANSAXLE
SPECIFICATIONS
SPECIAL TOOLS
SCHEMATIC DIAGRAMS
COMPONENT LOCATOR
DIAGNOSIS
DIAGNOSTIC TROUBLE CODE DIAGNOSIS
Diagnostic Trouble Code Chart
Diagnostic Trouble Code (DTC) P0562
Diagnostic Trouble Code (DTC) P0563
Diagnostic Trouble Code (DTC) P0601
Diagnostic Trouble Code (DTC) P0602
Diagnostic Trouble Code (DTC) P0603
Diagnostic Trouble Code (DTC) P0604
Diagnostic Trouble Code (DTC) P0705
Diagnostic Trouble Code (DTC) P0711
Diagnostic Trouble Code (DTC) P0712
Diagnostic Trouble Code (DTC) P0713
Diagnostic Trouble Code (DTC) P0717
Diagnostic Trouble Code (DTC) P0722
Diagnostic Trouble Code (DTC) P0731
Diagnostic Trouble Code (DTC) P0732
Diagnostic Trouble Code (DTC) P0733
Diagnostic Trouble Code (DTC) P0734
Diagnostic Trouble Code (DTC) P0735
Diagnostic Trouble Code (DTC) P0736
Diagnostic Trouble Code (DTC) P0762
Diagnostic Trouble Code (DTC) P0962
Diagnostic Trouble Code (DTC) P0963
Diagnostic Trouble Code (DTC) P0970
Diagnostic Trouble Code (DTC) P0971
Diagnostic Trouble Code (DTC) P0973
Diagnostic Trouble Code (DTC) P0974
Diagnostic Trouble Code (DTC) P0976
Diagnostic Trouble Code (DTC) P0977
Diagnostic Trouble Code (DTC) P0979
Diagnostic Trouble Code (DTC) P0980
Diagnostic Trouble Code (DTC) P0982
Diagnostic Trouble Code (DTC) P0983
Diagnostic Trouble Code (DTC) P0985
Diagnostic Trouble Code (DTC) P0986
Diagnostic Trouble Code (DTC) P1715
Diagnostic Trouble Code (DTC) P1719
Diagnostic Trouble Code (DTC) P2533
Diagnostic Trouble Code (DTC) P2757
Diagnostic Trouble Code (DTC) P2758
Diagnostic Trouble Code (DTC) P2763
Diagnostic Trouble Code (DTC) P2764
Diagnostic Trouble Code (DTC) U0001
Diagnostic Trouble Code (DTC) U0100
Diagnostic Trouble Code (DTC) U0121
Diagnostic Trouble Code (DTC) U0140
Diagnostic Trouble Code (DTC) U0401
Diagnostic Trouble Code (DTC) U0422
MAINTENANCE AND REPAIR
UNIT REPAIR
Major Component Disassembly
Major Component Assembly
Oil Pump and 2nd Coast Brake (B1), 2nd Brake (B2) Disassembly
2nd Coast Brake (B1) and 2nd Brake (B2) Inspection
Oil Pump Bushing Inspection
Oil Pump Assembly
2nd Coast Brake (B1) and 2nd Brake (B2) Assembly
2nd Coast Brake (B1) Hub, 2nd Brake (B2) Hub and 1 Way Clutch No.1 (F1) Disassembly
2nd Coast Brake (B1) Hub, 2nd Brake (B2) Hub and 1 Way Clutch No.1 (F1) Assembly
Rear Case Disassembly
B5 Brake Disassembly
B5 Brake Inspection
B5 Brake & Rear Case Assembly
Forward (C1) and Direct Clutch (C2) Disassembly
Forward Clutch (C1) and Direct Clutch (C2) Inspection
Forward Clutch (C1) and Direct Clutch (C2) Assembly
Planetary Gear Assembly Inspection
Front Planetary Ring Gear Disassembly
Front Planetary Ring Gear Assembly
Operation Check Of 1 Way Clutch No.2 (F2)
Underdrive Clutch (C3) Disassembly
Underdrive Clutch (C3) Inspection
Underdrive Clutch (C3) Assembly
Underdrive Brake (B4) Pistion Disassembly
Underdrive Brake (B4) Pistion Assembly
Valve Body Disassembly
Valve Body Inspection
Valve Body Assembly
GENERAL DESCRIPTION AND SYSTEM OPERATION
FIVE-SPEED MANUAL TRANSAXLE (D33)
SPECIFICATIONS
SPECIAL TOOLS
DIAGNOSIS
COMPONENT LOCATOR
MAINTENANCE AND REPAIR
UNIT REPAIR
Major Component Disassembly
Shift Shaft Disassembly
Interm Shaft Disassembly
Input Shaft Disassembly
Output Shaft Disassembly
Clutch and Transaxle Housing Cleaning and Inspection
Gears Cleaning and Inspection
Thrust Washer and Bearing Cleaning and Inspection
Synchronizers Cleaning and Inspection
Shift Fork Cleaning and Inspection
Output Shaft Assembly
Input Shaft Assembly
Interm Shaft Assembly
Shift Shaft Assembly
Major Component Assembly
Shimming Procedures
GENERAL DESCRIPTION AND SYSTEM OPERATION
CLUTCH
TRANSFER CASE
SPECIFICATIONS
SPECIAL TOOLS
DIAGNOSIS
COMPONENT LOCATOR
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
6. Steering
POWER STEERING SYSTEM
POWER STEERING PUMP
POWER STEERING GEAR
SPECIFICATIONS
SPECIAL TOOLS
DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
STEERING WHEEL AND COLUMN
7. (HVAC) Heating, Ventilation, and Air Conditioning
HEATING AND VENTILATION SYSTEM
MANUAL CONTROL HEATING, VENTILATION AND AIR CONDITIONING SYSTEM
SPECIFICATIONS
SPECIAL TOOLS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
MAINTENANCE AND REPAIR
UNIT REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
General A/C Diagnostics
Automatic Temperature Controller Does Not Operate When Ignition Is ON
Controller Does Not Illuminate When Light Switch Is ON
Blower Motor Does Not Run At All
Air Source Selection Not Controlled
Compressor Magnetic Clutch Does Not Engage
Diagnostic Trouble Codes
Trouble Code Diagnosis DTC B0163
Trouble Code Diagnosis DTC B0173
Trouble Code Diagnosis DTC B0183
Trouble Code Diagnosis DTC B0193
Trouble Code Diagnosis DTC B0228
Trouble Code Diagnosis DTC B0283
Trouble Code Diagnosis DTC B0413
Trouble Code Diagnosis DTC B1000
Trouble Code Diagnosis DTC B3779
Trouble Code Diagnosis DTC B3843
Trouble Code Diagnosis DTC B3933
Trouble Code Diagnosis DTC U0020
Trouble Code Diagnosis DTC U0073
Trouble Code Diagnosis DTC U0020 & U0155
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
8. Restraints
SEAT BELTS
SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
SPECIFICATIONS
SPECIAL TOOLS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
Diagnostic Trouble Code (DTC)
Scan Tool Diagnostics
SIR Diagnostic System Check
Sensing and Diagnostic Module (SDM) Integrity Check
Diagnostic TIC Trouble Code (DTC) B0012
Diagnostic Trouble Code (DTC) B0014
Diagnostic Trouble Code (DTC) B0015
Diagnostic Trouble Code (DTC) B0016
Diagnostic Trouble Code (DTC) B0019
Diagnostic Trouble Code (DTC) B0021
Diagnostic Trouble Code (DTC) B0022
Diagnostic Trouble Code (DTC) B0023
Diagnostic Trouble Code (DTC) B0052
Diagnostic Trouble Code (DTC) B0053
Diagnostic Trouble Code (DTC) B0055
Diagnostic Trouble Code (DTC) B0085
Diagnostic Trouble Code (DTC) B0086
Diagnostic Trouble Code (DTC) B1000
Diagnostic Trouble Code (DTC) B1001
Diagnostic Trouble Code (DTC) B1019
Diagnostic Trouble Code (DTC) B1370
Diagnostic Trouble Code (DTC) U0073
Diagnostic Trouble Code (DTC) U0140
Diagnostic Trouble Code (DTC) U0155
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
9. Body and Accessories
BODY WIRING SYSTEM
LIGHTING SYSTEMS
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
HORNS
WIPERS/WASHER SYSTEMS
INSTRUMENTATION/DRIVER INFORMATION
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
AUDIO SYSTEMS
INTERIOR TRIM
SEATS
WATERLEAKS
WINDNOISE
SQUEAKS AND RATTLES
GLASS AND MIRRORS
EXTERIOR TRIM
FRAME AND UNDERBODY
BUMPERS AND FASCIAS
DOORS
ROOF
BODY FRONT END
BODY REAR END
REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM
IMMOBILIZER ANTI-THEFT SYSTEM
CRUISE CONTROL SYSTEM
BODY CONTROL MODULE
SCHEMATIC AND ROUTING DIAGRAM
DIAGNOSIS
Diagnostic System Check - Vehicle
Diagnostic Trouble Code (DTC) List
Trouble Code Diagnosis DTC B0283
Trouble Code Diagnostic DTC B0981
Trouble Code Diagnosis DTC B1000
Trouble Code Diagnosis DTC B1001
Trouble Code Diagnosis DTC B1016
Trouble Code Diagnosis DTC B1370
Trouble Code Diagnosis DTC B1380
Trouble Code Diagnosis DTC B1395
Trouble Code Diagnosis DTC B1428
Trouble Code Diagnosis DTC B1433
Trouble Code Diagnosis DTC B1440
Trouble Code Diagnosis DTC B1441
Trouble Code Diagnosis DTC B1475
Trouble Code Diagnosis DTC B1480
Trouble Code Diagnosis DTC B1517
Trouble Code Diagnosis DTC B2530
Trouble Code Diagnosis DTC B2545
Trouble Code Diagnosis DTC B2575
Trouble Code Diagnosis DTC B257A
Trouble Code Diagnosis DTC B2580
Trouble Code Diagnosis DTC B2585
Trouble Code Diagnosis DTC B2625
Trouble Code Diagnosis DTC B2645
Trouble Code Diagnosis DTC B2705
Trouble Code Diagnosis DTC B2745
Trouble Code Diagnosis DTC B2750
Trouble Code Diagnosis DTC B2924
Trouble Code Diagnosis DTC B3089
Trouble Code Diagnosis DTC B3130
Trouble Code Diagnosis DTC B3135
Trouble Code Diagnosis DTC B3265
Trouble Code Diagnosis DTC B3445
Trouble Code Diagnosis DTC B3622
Trouble Code Diagnosis DTC B370C
Trouble Code Diagnosis DTC B370D
Trouble Code Diagnosis DTC B3715
Trouble Code Diagnosis DTC B3794
Trouble Code Diagnosis DTC B3812
Trouble Code Diagnosis DTC B3873
Trouble Code Diagnosis DTC B3875
Trouble Code Diagnosis DTC B3922
Trouble Code Diagnosis DTC B3933
Trouble Code Diagnosis DTC P0826
Trouble Code Diagnosis DTC U0073
Trouble Code Diagnosis DTC U0100 - U0164
Trouble Code Diagnosis DTC U1814
Trouble Code Diagnosis DTC U2099
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION