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SECTION 1B

ENGINE (SOHC ENGINE MECHANICAL)

C171B01
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SOHC ENGINE MECH. - SOHC ENGINE UNIT (111)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.0DSL
.
.
1
. ENGINE ASSEMBLY (M/T) - OVERHAUL
1110100
13.0
.
.
INC : R & I Engine ass'y, Flywheel, Intake and exhaust manifold ass'y, Timing belt, Engine adjust.
.
.
.
.
C - With transfer case
111010C
0.4
.
.
. ENGINE ASSEMBLY (A/T) - OVERHAUL
1110300
12.8
.
.
INC : R & I Engine ass'y, Flywheel, Intake and exhaust manifold ass'y, Timing belt, Engine adjust.
.
.
.
.
C - With transfer case
111030C
0.4
.
.
2
. ENGINE ASSEMBLY (M/T) - REPLACE
1110800
9.3
.
.
INC : R & I Engine ass'y, Intake and exhaust manifold ass'y, Engine adjust.
.
.
.
.
C - With transfer case
111080C
0.4
.
.
. ENGINE ASSEMBLY (A/T) - REPLACE
1110900
9.2
.
.
INC : R & I Engine ass'y, Intake and exhaust manifold ass'y, Engine adjust.
.
.
.
.
C - With transfer case
111090C
0.4
.
.
C: C-100 / C105

C171B02
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SOHC ENGINE MECH. - BELT SYSTEM (113)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.0DSL
.
.
1
. BELT, ACCESSORY - REPLACE
1132200
0.5
.
.
2
. IDLE, ACCESSORY BELT - REPLACE
1132300
0.6
.
.
3
. AUTO TENSIONER, ACCESSORY BELT - REPLACE
1132400
0.6
.
.
C: C-100 / C105

C171B03
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SOHC ENGINE MECH. - ENGINE BLOCK (121)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.0DSL
.
.
1
. OIL LEVEL INDICATOR - REPLACE
1210200
0.2
.
.
2
. TUBE, OIL LEVEL INDICATOR - REPLACE
1210300
0.3
.
.
3
. PLUG, EXPANSION - REPLACE
1210700
0.4
.
.
NOTE : Add appropriate labor MODEL(s) for removal if necessary components to gain access to plug to regular labor hours column
.
.
.
.
4
. PLUG, OIL GALLERY - REPLACE
1210900
4.0
.
.
INC : R & I Flywheel
.
.
.
.
5
. BLOCK, CYLINDER - REPLACE
1211100
13.7
.
.
INC : Overhaul Engine ass'y, R & I Crankshaft, Piston
.
.
.
.
C - With transfer case
121110C
0.4
.
.
C: C-100 / C105

C171B04
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SOHC ENGINE MECH. - CRANKSHAFT & PISTON (122)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.0DSL
.
.
1
. SEAL(S), CRANKSHAFT REAR MAIN (AUTO TRANSAXLE) - REPLACE
1220200
4.4
.
.
. SEAL(S), CRANKSHAFT REAR MAIN (MANUAL TRANSAXLE) - REPLACE
1220400
4.0
.
.
INC : R & I Flywheel
.
.
.
.
C - With transfer case
122020C
0.6
.
.
2
. BEARING, CRANKSHAFT MAIN (ONE) - REPLACE
1220600
13.1
.
.
INC : R & I Engine ass'y, Flywheel, Crankshaft balance unit, Engine adjust.
.
.
.
.
A - Replace each additional
122060A
0.1
.
.
E - With transfer case
122060E
0.4
.
.
3
. BEARING, CONNECTING ROD (ONE) - REPLACE
1220800
6.0
.
.
INC : R & I Cylinder head, Crankshaft balance unit
.
.
.
.
A - Replace each additional
122080A
0.2
.
.
B - Replace all
122080B
0.4
.
.
4
. CRANKSHAFT (M/T) - REPLACE
1221100
13.1
.
.
INC : R & I Engine ass'y, Cylinder head ass'y, Flywheel, Crankshaft balance unit, Engine adjust.
.
.
.
.
D - Replace one piston rings
122110D
0.1
.
.
E - Replace all piston rings
122110E
0.4
.
.
F - Replace one connecting rod
122110F
0.1
.
.
G - Replace all connecting rods
122110G
0.4
.
.
H - Replace one piston
122110H
0.1
.
.
J - Replace all pistons
122110J
0.4
.
.
K - With transfer case
122110K
0.4
.
.
. CRANKSHAFT (A/T) - REPLACE
1221200
12.9
.
.
INC : R & I Engine ass'y, Cylinder head ass'y, Flywheel, Crankshaft balance unit, Engine adjust.
.
.
.
.
D - Replace one piston rings
122120D
0.1
.
.
E - Replace all piston rings
122120E
0.4
.
.
F - Replace one connecting rod
122120F
0.1
.
.
G - Replace all connecting rods
122120G
0.4
.
.
H - Replace one piston
122120H
0.1
.
.
J - Replace all pistons
122120J
0.4
.
.
K - With transfer case
122120K
0.4
.
.
C: C-100 / C105

C171B04
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SOHC ENGINE MECH. - CRANKSHAFT & PISTON (122)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.0DSL
.
.
5
. CRANKSHAFT TARGET WHEEL - REPLACE
1221300
13.0
.
.
A - With manual transaxle
122130A
0.3
.
.
C - With transfer case
122130C
0.4
.
.
6
. UNIT, CRANKSHAFT BALANCE - REPLACE
1221400
1.3
.
.
7
. PISTON, ROD AND/OR RINGS (ONE) - REPLACE
1221500
6.1
.
.
INC : R & I Cylinder head, Crankshaft balance unit, Engine adjust.
.
.
.
.
C - Replace each additional
122150C
0.2
.
.
D - Replace all
122150D
0.5
.
.
8
. FLYWHEEL (MANUAL T/M) - REPLACE
1221700
3.9
.
.
INC : R & I Transaxle ass'y, Clutch cover ass'y
.
.
.
.
C - With transfer case
122170C
0.6
.
.
9
. FLYWHEEL (AUTO T/M) - REPLACE
1221900
4.4
.
.
C - With transfer case
122190C
0.6
.
.
10
. CASE, CRANK LOWER - REPLACE
1222900
1.9
.
.
C - With transfer case
122290C
0.6
.
.
C: C-100 / C105

C171B05
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SOHC ENGINE MECH. - OIL PAN & PUMP (123)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.0DSL
.
.
1
. FILTER, OIL - REPLACE
1231100
0.4
.
.
2
. CAP AND/OR SEAL, OIL FILTER HOUSING - REPLACE
1231210
0.4
.
.
3
. PLUG AND/OR GASKET, OIL PAN DRAIN - REPLACE
1231300
0.3
.
.
4
. HOUSING AND/OR SEAL, OIL FILTER - REPLACE
1231400
0.4
.
.
5
. PAN AND/OR GASKET, OIL - REPLACE
1231500
1.2
.
.
INC : Front exhaust pipe ass'y, Drive axle intermshaft
.
.
.
.
6
. COOLER AND/OR SEAL, ENGINE OIL - REPLACE
1231600
0.5
.
.
7
. PUMP, ENGINE OIL - REPLACE
1231700
2.7
.
.
INC : R & I Timing belt, Oil pan, Engine adjust
.
.
.
.
8
. SENSOR, FUEL SWITCH & ENGINE OIL PRESSURE GAGE - REPLACE
1231900
0.4
.
.
9
. TUBE, OIL SUCTION - REPLACE
1232100
1.2
.
.
10
. OIL SEAL, CRANKSHAFT (FRONT) - REPLACE
1232300
1.2
.
.
11
. VALVE, OIL PRESSURE RELIEF - REPLACE
1232700
0.4
.
.
12
. GASKET, OIL PUMP - REPLACE
1232900
2.6
.
.
13
. PIPE AND/OR GASKET, INTERNAL PCV - REPLACE
1233100
0.7
.
.
14
. VALVE, PCV - REPLACE
1233200
0.3
.
.
15
. HOSE, OIL VENTILATION - REPLACE
1233700
0.4
.
.
C: C-100 / C105

C171B06
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SOHC ENGINE MECH. - CYLINDER HEAD (131)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.0DSL
.
.
1
. FOLLOWER, CAM (ONE CYLINDER) - REPLACE
1312100
5.2
.
.
A - Cam follower (Each additional)
131210A
0.1
.
.
B - Cam followers (All)
131210B
0.2
.
.
2
. GASKET, CYLINDER HEAD - REPLACE
1312300
3.8
.
.
INC : R & I Cylinder head ass'y, Engine adjust.
.
.
.
.
3
. HEAD, CYLINDER - REPLACE
1312500
4.8
.
.
INC : R & I Intake & exhaust manifold, Engine adjust.
.
.
.
.
. HEAD, CYLINDER - OVERHAUL
1312600
6.7
.
.
INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Valves, Engine adjust.
.
.
.
.
4
. VALVE (ONE CYLINDER) - REPLACE
1312700
5.5
.
.
INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Camshaft, Valves recondition, Engine adjust.
.
.
.
.
C - One cylinder valve (Each additional)
131270C
0.4
.
.
D - Valves (All)
131270D
1.2
.
.
5
. SPRING CAP AND/OR SEAL, VALVE (ONE CYLINDER) - REPLACE
1312900
5.5
.
.
INC : R & I Camshaft, Engine adjust.
.
.
.
.
C - One cylinder valve spring (Each additional)
131290C
0.4
.
.
D - Springs (All)
131290D
1.2
.
.
6
. LIFTER, CAM FOLLOWER (ONE CYLINDER) - REPLACE
1313500
5.2
.
.
INC : R & I Cylinder head ass'y, camshaft, Engine adjust.
.
.
.
.
C - One cylinder follower lifter (Each additional)
131350C
0.1
.
.
D - Lifters (All)
131350D
0.2
.
.
7
. BRIDGE AND/OR CAP, CAM FOLLOWER LIFTER (ONE CYLINDER) - REPLACE
1313600
5.2
.
.
INC : R & I Cylinder head ass'y, camshaft, Engine adjust.
.
.
.
.
C - One cylinder cam follower bridge (Each additional)
131360C
0.1
.
.
D - Bridges (All)
131360D
0.2
.
.
8
. SENSOR, ENGINE COOLANT TEMP - REPLACE
1314100
0.3
.
.
C: C-100 / C105

C171B07
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SOHC ENGINE MECH. - CAM SUPPORT & SHAFT (132)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.0DSL
.
.
1
. COVER AND/OR GASKET, CAMSHAFT HOUSING (ONE PIECE) - REPLACE
1322100
1.5
.
.
2
. CAMSHAFT, EXHAUST/INTAKE - REPLACE
1322400
2.9
.
.
INC : R & I Camshaft gear, Ignition timing adjust.
.
.
.
.
3
. CAP, OIL FILLER - REPLACE
1322700
0.2
.
.
4
. COVER, CAMSHAFT UPPER - REPLACE
1322800
0.2
.
.
5
. OIL SEAL, CAMSHAFT - REPLACE
1323000
1.4
.
.
6
. PLUG, CAMSHAFT COVER OPENING - REPLACE
1323100
0.2
.
.
A - Replace each additional
132310A
0.1
.
.
B - Replace All
132310B
0.1
.
.
7
. OIL SEAL, CAMSHAFT COVER - REPLACE
1323200
0.4
.
.
A - Replace each additional
132320A
0.2
.
.
B - Replace All
132320B
0.4
.
.
C: C-100 / C105

C171B08
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SOHC ENGINE MECH. - TIMING COVER (133)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.0DSL
.
.
1
. PULLEY, CRANKSHAFT - REPLACE
1332100
0.5
.
.
2
. COVER TIMING BELT REAR - REPLACE
1332300
2.0
.
.
3
. BELT, TIMING - REPLACE
1332500
1.8
.
.
. BELT, TIMING - ADJUST
1332700
1.8
.
.
4
. TENSIONER, TIMING BELT - REPLACE
1332900
1.9
.
.
INC : R & I Timing belt, Engine adjust.
.
.
.
.
5
. SPROCKET, CRANKSHAFT TIMING - REPLACE
1333100
1.9
.
.
INC : R & I Timing belt, Engine adjust.
.
.
.
.
6
. SPROCKET, CAMSHAFT TIMING - REPLACE
1333300
1.9
.
.
INC : R & I Timing belt, Engine adjust.
.
.
.
.
7
. PUMP AND/OR GASKET, COOLANT - REPLACE
1333500
2.2
.
.
8
. SENSOR, CRANKSHAFT POSITION - REPLACE
1333700
0.4
.
.
A - With Transfer Case
133370A
1.4
.
.
9
. SENSOR, CAMSHAFT POSITION - REPLACE
1333800
0.3
.
.
10
. PULLEY, IDLER - REPLACE
1333900
1.9
.
.
11
. COVER, CAMSHAFT DRIVE BELT (UPPER) - REPLACE
1334100
0.3
.
.
12
. COVER, CAMSHAFT DRIVE BELT (LOWER) - REPLACE
1334200
0.7
.
.
C: C-100 / C105

C171B09
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SOHC ENGINE MECH. - ENGINE & TRANSAXLE MOUNT (138)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.0DSL
.
.
1
. MOUNT, ENGINE (RH-FRONT) - REPLACE
1380100
0.8
.
.
2
. BRACKET, ENGINE MOUNT (RH-FRONT) - REPLACE
1380300
1.8
.
.
3
. MOUNT, TRANSAXLE (LH-FRONT) - REPLACE
1380500
1.3
.
.
4
. MOUNT, TRANSAXLE (CENTER-REAR) - REPLACE
1380700
0.5
.
.
5
. BRACKET, TRANSAXLE MOUNT - REPLACE
1380900
0.5
.
.
6
. MOUNT, TRANSAXLE (CENTER-FRONT) - REPLACE
1381200
0.6
.
.
7
. SHIELD, SPLASH - REPLACE
.
.
.
.
Right
1382100
0.2
.
.
Left
1382200
0.2
.
.
Both
1382400
0.3
.
.
8
. COVER, ENGINE LOWER - REPLACE
1382800
0.3
.
.
C: C-100 / C105


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