To the top of the document
Captiva
To Previous PageTo Next Page
GMDE Start PageLoad static TOCLoad dynamic TOCHelp?

SECTION 1C

ENGINE (DOHC ENGINE MECHANICAL)

C171C01
Display graphicTranslations of text in graphics


DOHC ENGINE MECH. - DOHC ENGINE UNIT (111)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.4D
3.2D
.
1
. ENGINE ASSEMBLY (M/T) - OVERHAUL
1110100
12.0
11.5
.
INC : R & I Engine ass'y, Flywheel, Intake and exhaust manifold ass'y, Timing belt, Engine adjust.
.
.
.
.
C - With transfer case
111010C
0.4
0.4
.
. ENGINE ASSEMBLY (A/T) - OVERHAUL
1110300
11.9
11.4
.
INC : R & I Engine ass'y, Flywheel, Intake and exhaust manifold ass'y, Timing belt, Engine adjust.
.
.
.
.
C - With transfer case
111030C
0.4
0.4
.
2
. ENGINE ASSEMBLY (M/T) - REPLACE
1110800
8.9
7.8
.
INC : R & I Engine ass'y, Intake and exhaust manifold ass'y, Engine adjust.
.
.
.
.
C - With transfer case
111080C
0.4
0.4
.
. ENGINE ASSEMBLY (A/T) - REPLACE
1110900
8.8
7.7
.
INC : R & I Engine ass'y, Intake and exhaust manifold ass'y, Engine adjust.
.
.
.
.
C - With transfer case
111090C
0.4
0.4
.
C: C-100 / C105

C171C02
Display graphicTranslations of text in graphics


DOHC ENGINE MECH. - BELT SYSTEM (113)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.4D
3.2D
.
1
. BELT, ACCESSORY - REPLACE
1132200
0.4
1.0
.
2
. IDLE, ACCESSORY BELT - REPLACE
1132300
1.2
.
3
. AUTO TENSIONER, ACCESSORY BELT - REPLACE
1132400
0.5
1.0
.
C: C-100 / C105

C171C03
Display graphicTranslations of text in graphics


DOHC ENGINE MECH. - ENGINE BLOCK (121)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.4D
3.2D
.
1
. OIL LEVEL INDICATOR - REPLACE
1210200
0.2
0.2
.
2
. TUBE, OIL LEVEL INDICATOR - REPLACE
1210300
0.3
0.3
.
3
. PLUG, CYLINDER BLOCK - REPLACE
1210600
0.9
.
4
. PLUG, EXPANSION - REPLACE
1210700
0.4
.
NOTE : Add appropriate labor MODEL(s) for removal if necessary components to gain access to plug to regular labor hours column
.
.
.
.
5
. PLUG, OIL GALLERY - REPLACE
1210900
1.8
.
6
. BLOCK, CYLINDER - REPLACE
1211100
12.9
12.4
.
INC : Overhaul Engine ass'y, R & I Crankshaft, Piston
.
.
.
.
C - With transfer case
121110C
0.4
0.4
.
C: C-100 / C105

C171C04
Display graphicTranslations of text in graphics


DOHC ENGINE MECH. - CRANKSHAFT & PISTON (122)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.4D
3.2D
.
1
. SEAL(S), CRANKSHAFT REAR MAIN (AUTO TRANSAXLE) - REPLACE
1220200
4.4
9.1
.
. SEAL(S), CRANKSHAFT REAR MAIN (MANUAL TRANSAXLE) - REPLACE
1220400
4.0
9.0
.
INC : R & I Flywheel
.
.
.
.
C - With transfer case
122020C
0.6
0.6
.
2
. BEARING, CRANKSHAFT MAIN (ONE) - REPLACE
1220600
12.7
11.0
.
INC : R & I Engine ass'y, Flywheel, Crankshaft balance unit, Engine adjust.
.
.
.
.
A - Replace each additional
122060A
0.1
0.1
.
E - With transfer case
122060E
0.4
0.4
.
3
. BEARING, CONNECTING ROD (ONE) - REPLACE
1220800
5.2
.
INC : R & I Cylinder head, Crankshaft balance unit
.
.
.
.
A - Replace each additional
122080A
0.2
.
B - Replace all
122080B
0.6
.
4
. BEARING, BANK 1 CONNECTING ROD (ONE) - REPLACE
1220900
9.2
.
INC : R & I Cylinder head, Oil pan
.
.
.
.
A - Replace each Additional
122090A
0.2
.
B - Replace all
122090B
0.5
.
5
. BEARING, BANK 2 CONNECTING ROD (ONE) - REPLACE
1220910
9.3
.
INC : R & I Cylinder head, Oil pan
.
.
.
.
A - Replace each additional
122091A
0.2
.
B - Replace all
122091B
0.5
.
6
. CRANKSHAFT (M/T) - REPLACE
1221100
12.7
11.0
.
INC : R & I Engine ass'y, Cylinder head ass'y, Flywheel, Crankshaft balance unit, Engine adjust.
.
.
.
.
D - Replace one piston rings
122110D
0.1
0.1
.
E - Replace all piston rings
122110E
0.4
0.6
.
F - Replace one connecting rod
122110F
0.3
0.1
.
G - Replace all connecting rods
122110G
1.2
0.6
.
H - Replace one piston
122110H
0.3
0.1
.
J - Replace all pistons
122110J
1.2
0.6
.
K - With transfer case
122110K
0.4
0.4
.
C: C-100 / C105

C171C04
Display graphicTranslations of text in graphics


DOHC ENGINE MECH. - CRANKSHAFT & PISTON (122)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.4D
3.2D
.
6
. CRANKSHAFT (A/T) - REPLACE
1221200
12.4
10.9
.
INC : R & I Engine ass'y, Cylinder head ass'y, Flywheel, Crankshaft balance unit, Engine adjust.
.
.
.
.
D - Replace one piston rings
122120D
0.1
0.1
.
E - Replace all piston rings
122120E
0.4
0.6
.
F - Replace one connecting rod
122120F
0.3
0.1
.
G - Replace all connecting rods
122120G
1.2
0.6
.
H - Replace one piston
122120H
0.3
0.1
.
J - Replace all pistons
122120J
1.2
0.6
.
K - With transfer case
122120K
0.4
0.4
.
7
. CRANKSHAFT TARGET WHEEL - REPLACE
1221300
12.5
11.1
.
A - With manual transaxle
122130A
0.3
0.1
.
C - With transfer case
122130C
0.4
0.4
.
8
. UNIT, CRANKSHAFT BALANCE - REPLACE
1221400
1.6
.
9
. PISTON, ROD AND/OR RINGS (ONE) - REPLACE
1221500
5.5
.
INC : R & I Cylinder head, Crankshaft balance unit, Engine adjust.
.
.
.
.
C - Replace each additional
122150C
0.4
.
D - Replace all
122150D
1.2
.
10
. BANK 1 PISTON, ROD AND/OR RINGS (ONE) - REPLACE
1221600
9.8
.
INC : R & I Cylinder head, Oil pan
.
.
.
.
A - Replace each additional
122160A
0.2
.
B - Replace all
122160B
0.5
.
11
. BANK 2 PISTON, ROD AND/OR RINGS (ONE) - REPLACE
1221610
10.0
.
INC : R & I Cylinder head, Oil pan
.
.
.
.
A - Replace each additional
122161A
0.2
.
B - Replace all
122161B
0.5
.
12
. FLYWHEEL (MANUAL T/M) - REPLACE
1221700
3.9
3.9
.
INC : R & I Transaxle ass'y, Clutch cover ass'y
.
.
.
.
C - With transfer case
122170C
0.6
0.6
.
13
. FLYWHEEL (AUTO T/M) - REPLACE
1221900
4.4
4.4
.
C - With transfer case
122190C
0.6
0.6
.
C: C-100 / C105

C171C05
Display graphicTranslations of text in graphics


DOHC ENGINE MECH. - OIL PAN & PUMP (123)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.4D
3.2D
.
1
. FILTER, OIL - REPLACE
1231100
0.4
0.4
.
2
. ADAPTER, OIL FILTER - REPLACE
1231200
0.6
.
3
. PLUG AND/OR GASKET, OIL PAN DRAIN - REPLACE
1231300
0.3
0.3
.
4
. PAN AND/OR GASKET, OIL - REPLACE
1231500
1.2
8.9
.
INC : Front exhaust pipe ass'y, Drive axle intermshaft
.
.
.
.
5
. PUMP, ENGINE OIL - REPLACE
1231700
3.0
6.9
.
INC : R & I Timing belt, Oil pan, Engine adjust
.
.
.
.
6
. SENSOR, FUEL SWITCH & ENGINE OIL PRESSURE GAGE - REPLACE
1231900
0.3
0.3
.
7
. SENSOR, ENGINE OIL LEVEL - REPLACE
1231910
0.3
.
8
. TUBE, OIL SUCTION - REPLACE
1232100
1.3
9.0
.
9
. OIL SEAL, CRANKSHAFT (FRONT) - REPLACE
1232300
1.2
0.6
.
10
. VALVE, OIL PRESSURE RELIEF - REPLACE
1232700
1.6
6.9
.
11
. GASKET, OIL PUMP - REPLACE
1232900
3.0
6.9
.
12
. PIPE AND/OR GASKET, INTERNAL PCV - REPLACE
1233100
0.9
.
C: C-100 / C105

C171C06
Display graphicTranslations of text in graphics


DOHC ENGINE MECH. - CYLINDER HEAD (131)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.4D
3.2D
.
1
. FOLLOWER, CAM (ONE CYLINDER) - REPLACE
1312100
7.1
.
A - Cam follower (Each additional)
131210A
0.1
.
B - Cam followers (All)
131210B
0.2
.
2
. GASKET, CYLINDER HEAD - REPLACE
1312300
3.0
7.2
.
INC : R & I Cylinder head ass'y, Engine adjust.
.
.
.
.
3
. HEAD, CYLINDER - REPLACE
1312500
3.9
.
INC : R & I Intake & exhaust manifold, Engine adjust.
.
.
.
.
. HEAD, CYLINDER - OVERHAUL
1312600
5.1
.
INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Valves, Engine adjust.
.
.
.
.
4
. HEAD, BANK 1 CYLINDER - REPLACE
1312610
7.4
.
INC : R & I Intake & exhaust manifold, Engine adjust.
.
.
.
.
. HEAD, BANK 1 CYLINDER - OVERHAUL
1312620
8.2
.
INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Valves, Engine adjust.
.
.
.
.
5
. HEAD, BANK 2 CYLINDER - REPLACE
1312640
7.6
.
INC : R & I Intake & exhaust manifold, Engine adjust.
.
.
.
.
. HEAD, BANK 2 CYLINDER - OVERHAUL
1312650
8.4
.
INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Valves, Engine adjust.
.
.
.
.
6
. VALVE (ONE CYLINDER) - REPLACE
1312700
4.4
.
INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Camshaft, Valves recondition, Engine adjust.
.
.
.
.
C - One cylinder valve (Each additional)
131270C
0.3
.
D - Valves (All)
131270D
0.7
.
7
. VALVE, BANK 1 (ONE CYLINDER) - REPLACE
1312710
7.7
.
INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Camshaft, Valves recondition, Engine adjust.
.
.
.
.
C - One cylinder valve (Each additional)
131271C
0.2
.
D - Valves (All)
131271D
0.5
.
C: C-100 / C105

C171C06
Display graphicTranslations of text in graphics


DOHC ENGINE MECH. - CYLINDER HEAD (131)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.4D
3.2D
.
8
. VALVE, BANK 2 (ONE CYLINDER) - REPLACE
1312720
7.9
.
INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Camshaft, Valves recondition, Engine adjust.
.
.
.
.
C - One cylinder valve (Each additional)
131272C
0.2
.
D - Valves (All)
131272D
0.5
.
9
. SPRING CAP AND/OR SEAL, VALVE (ONE CYLINDER) - REPLACE
1312900
4.4
7.1
.
INC : R & I Camshaft, Engine adjust.
.
.
.
.
C - One cylinder valve spring (Each additional)
131290C
0.3
0.2
.
D - Springs (All)
131290D
0.7
0.5
.
10
. ADJUSTER, VALVE - REPLACE (ONE CYLINDER)
1313100
7.1
.
A - Valve adjuster (Each additional)
131310A
0.1
.
B - Valve adjusters (All)
131310B
0.2
.
11
. LIFTER, VALVE (ONE CYLINDER) - REPLACE
1313800
4.2
.
C - One cylinder valve lifter (Each additional)
131380C
0.1
.
D - Lifters (All)
131380D
0.2
.
12
. SENSOR, ENGINE COOLANT TEMP - REPLACE
1314100
0.2
0.3
.
C: C-100 / C105

C171C07
Display graphicTranslations of text in graphics


DOHC ENGINE MECH. - CAM SUPPORT & SHAFT (132)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.4D
3.2D
.
1
. COVER AND/OR GASKET, CAMSHAFT HOUSING (ONE PIECE) - REPLACE
1322100
0.4
0.8
.
B - Replace all
132210B
0.4
.
2
. CAMSHAFT, EXHAUST/INTAKE - REPLACE
1322400
1.9
7.1
.
INC : R & I Camshaft gear, Ignition timing adjust.
.
.
.
.
3
. CAP, OIL FILLER - REPLACE
1322700
0.2
0.2
.
4
. COVER, CAMSHAFT UPPER - REPLACE
1322800
0.2
0.2
.
5
. OIL SEAL, CAMSHAFT - REPLACE
1323000
1.4
7.1
.
C: C-100 / C105

C171C08
Display graphicTranslations of text in graphics


DOHC ENGINE MECH. - TIMING COVER (133)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.4D
3.2D
.
1
. PULLEY, CRANKSHAFT - REPLACE
1332100
0.5
0.5
.
2
. COVER AND/OR GASKET, TIMING - REPLACE
1332200
6.6
.
3
. COVER TIMING BELT REAR - REPLACE
1332300
1.8
.
4
. BELT, TIMING - REPLACE
1332500
1.1
.
. BELT, TIMING - ADJUST
1332700
1.1
.
5
. TENSIONER, TIMING BELT - REPLACE
1332900
1.1
.
INC : R & I Timing belt, Engine adjust.
.
.
.
.
6
. SPROCKET, CRANKSHAFT TIMING - REPLACE
1333100
1.1
6.9
.
INC : R & I Timing belt, Engine adjust.
.
.
.
.
7
. SPROCKET, CAMSHAFT TIMING - REPLACE
1333300
1.4
.
INC : R & I Timing belt, Engine adjust.
.
.
.
.
8
. PUMP AND/OR GASKET, COOLANT - REPLACE
1333500
1.8
1.3
.
9
. PULLEY, COOLANT PUMP - REPLACE
1333600
1.1
.
10
. SENSOR, CRANKSHAFT POSITION - REPLACE
1333700
1.3
0.5
.
A - With Transfer Case
133370A
1.3
1.4
.
11
. SENSOR, CAMSHAFT POSITION - REPLACE
1333800
1.1
0.4
.
12
. SOLENOID, BANK 1 CAMSHAFT POSITION ACTUATOR - REPLACE
1333810
0.3
.
13
. SOLENOID, BANK 2 CAMSHAFT POSITION ACTUATOR - REPLACE
1333820
0.9
.
14
. PULLEY, IDLER - REPLACE
1333900
1.1
.
15
. COVER, TIMING BELT FRONT - REPLACE
1334800
1.0
.
16
. CHAIN, BANK 1 SECONDALY TIMING - REPLACE
1335100
6.7
.
17
. CHAIN, BANK 2 SECONDALY TIMING - REPLACE
1335200
7.0
.
C: C-100 / C105

C171C06
Display graphicTranslations of text in graphics


DOHC ENGINE MECH. - TIMING COVER (133)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.4D
3.2D
.
18
. CHAIN, PRIMALY TIMING - REPLACE
1335300
6.9
.
19
. TENSIONER AND/OR GASKET, SECONDALY TIMING CHAIN - REPLACE
1335400
6.7
.
20
. TENSIONER AND/OR GASKET, PLIMALY TIMING CHAIN - REPLACE
1335500
6.7
.
21
. GUIDE, SECONDALY TIMING CHAIN - REPLACE
1335600
6.7
.
22
. GUIDE, SECONDALY TIMING CHAIN INNER - REPLACE
1335700
6.7
.
23
. GUIDE, PLIMALY TIMING CHAIN UPPER - REPLACE
1335800
6.7
.
24
. SPROCKET, BANK 1 CAMSHAFT TIMING - REPLACE
1335900
6.8
.
25
. SPROCKET, BANK 2 CAMSHAFT TIMING - REPLACE
1336100
6.8
.
26
. SPROCKET, BANK 1 CAMSHAFT IDLER - REPLACE
1336200
6.9
.
27
. SPROCKET, BANK 2 CAMSHAFT IDLER - REPLACE
1336300
7.0
.
C: C-100 / C105

C171C09
Display graphicTranslations of text in graphics


DOHC ENGINE MECH. - ENGINE & TRANSAXLE MOUNT (138)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C
2.4D
3.2D
.
1
. MOUNT, ENGINE (RH-FRONT) - REPLACE
1380100
0.8
0.8
.
2
. BRACKET, ENGINE MOUNT (RH-FRONT) - REPLACE
1380300
1.8
1.0
.
3
. MOUNT, TRANSAXLE (LH-FRONT) - REPLACE
1380500
1.3
1.3
.
4
. MOUNT, TRANSAXLE (CENTER-REAR) - REPLACE
1380700
0.5
0.5
.
5
. BRACKET, TRANSAXLE MOUNT - REPLACE
1380900
0.5
0.5
.
6
. MOUNT, TRANSAXLE (CENTER-FRONT) - REPLACE
1381200
0.6
0.6
.
7
. SHIELD, SPLASH - REPLACE
.
.
.
.
Right
1382100
0.2
0.2
.
Left
1382200
0.2
0.2
.
Both
1382400
0.3
0.3
.
8
. COVER, ENGINE LOWER - REPLACE
1382800
0.3
0.3
.
C: C-100 / C105


To Previous PageTo Next Page
© Copyright Chevrolet Europe. All rights reserved