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Main Shaft Disassemble

Table 1: 4th Gear Removal
Table 2: 3rd Gear Removal
Table 3: 5th Gear Removal
Table 4: Reverse Gear Removal
Table 5: Reverse Gear Collar Removal

4th Gear Removal
2188961

4th Gear Removal

Callout

Component Name

1

4th Gear

Tip
Hydraulic press required.

Tip

    • The 4th Gear is a very tight press.
    • Place the gear and bearing separator plate under the 4th gear.

Special Tools

DT-48234 Input/Output Shaft Press Adapter

3rd Gear Removal
2188962

3rd Gear Removal

Callout

Component Name

1

3rd Gear

Tip
Hydraulic press required.

Tip

    • The 3rd Gear is a very tight press.
    • Place the gear and bearing separator plate under the 3rd gear.

Special Tools

DT-48234 Input/Output Shaft Press Adapter

5th Gear Removal
2188963

5th Gear Removal

Callout

Component Name

1

5th Gear

2

5th Gear Bearing

Reverse Gear Removal
2188964

Reverse Gear Removal

Callout

Component Name

1

Bearing Collar

Tip
Hydraulic press required.

Tip

    • Do not contact the thrust washer under the reverse gear.
    • Place the gear and bearing separator plate under the reverse gear.

Special Tools

DT-48234 Input/Output Shaft Press Adapter

2

5th Gear Blocking Ring

3

5th and Reverse Synchroniser Assembly

4

Reverse Gear Blocking Ring

5

Reverse Gear

6

Reverse Gear Bearing

Reverse Gear Collar Removal
2188966

Reverse Gear Collar Removal

Callout

Component Name

1

Gear Collar

Tip
Hydraulic press required.

Tip

    • Ensure that the gear and bearing separator plate is not making contact with the pinion gear before pressing off the collar and thrust washer.
    • Place the gear and bearing separator plate under the reverse gear.

Special Tools

DT-48234 Input/Output Shaft Press Adapter

2

Reverse Gear Thrust Washer

   


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